Aluminium Riser Cutting for Die Casting

Thick aluminium risers were cut on a general-purpose band saw. The blade loaded up, the cut face smeared, and cycle time limited the output of the die-casting cell.

Our solution

• High-speed small vertical saw with aluminium-specific blade geometry
• Rigid clamping fixture for multi-cavity castings
• Air blast to keep chips away from the cut zone
• Operator training on blade speed and feed

Result

Cycle time dropped, the cut face stayed clean and the cell could run at its planned output with one operator.